January 23, 2025

IXR EV BATTERY DIAGNOSTICS TEST

Key HV Components to Test

Electric Vehicle (EV) high-voltage (HV) specialized testing and diagnostics to ensure safety, performance of Electric Vehicle Batteries.

ComponentTests & Diagnostics
HV Battery Pack– State of Health (SoH)
– State of Charge (SoC)
– Cell voltage balance
– Isolation resistance (>500Ω/V)
– Thermal management check
Inverter & Motor– Insulation resistance
– Phase-to-phase resistance
– Leakage current
– Dynamic performance test
DC-DC Converter– Input/output voltage check
– Efficiency test
– Ripple voltage analysis
Charging System– Onboard charger (OBC) diagnostics
– CC/CP signal verification (for AC charging)
– Insulation monitoring
HV Cables & Connectors– Continuity test
– Insulation resistance
– Visual inspection for damage